Popping out of gear when decelerating?

Discussion in 'Mazdaspeed 6 Transmission/Drivetrain' started by jsilva, Jun 14, 2020.

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  1. jsilva

    jsilva Silver Member

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    I’ve been working up a Speed6 and have been mostly focussed on the engine but thought I needed a diversion.

    The transmission pops out of 2nd and 3rd gear only when the accelerator is lifted (decelerating). In 3rd when it pops out there is a light ‘grinding’. 2nd goes fully into neutral when it pops out.

    At one point I noticed the transmission fluid was ridiculously low. It had maybe 1qt in it. I replaced it and took it for a short test drive and it seemed like it wasn’t popping out (it’s possible it wasn’t fixed, I just drove around the block once). But the transmission leaks and the issue was back the next time I drove it and subsequent refillings didn’t fix the issue. I think the leak is coming from the seal where the transfer case is attached.

    I have another transmission I’m planning on putting in eventually, but it’d helpful to understand what could be causing the popping out issue.

    Thanks!
     
    jsilva, via an iPhone, Jun 14, 2020
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  2. Raider

    Raider Administraider Administrator Platinum Member

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    Synchros.
     
    Raider, via a mobile device, Jun 14, 2020
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  3. jsilva

    jsilva Silver Member

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    Thanks Raider. Anything that can be done to temporarily help?

    I was considering rebuilding the other transmission I have. The seller said it was working fine when he took it off the car, but I figure since it’s not in a car right now maybe I should take advantage of that.
     
    jsilva, via an iPhone, Jun 14, 2020
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  4. Raider

    Raider Administraider Administrator Platinum Member

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    Yeah, rebuild fixes it.
     
    Raider, via a mobile device, Jun 14, 2020
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  5. DTB

    DTB Greenie Member

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    Thats what grinding right ? I thought the plastic shift forks wearing out so easily was why the gear popped out.

    Every once and a while I see cheaply priced brass shift forks sets for the ms6 but I check again and they're gone.
     
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  6. jsilva

    jsilva Silver Member

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    That’s interesting. I was hoping the popping out wasn’t the transmission so it’d be nice if that wasn’t the case. The shifter mechanism actually is messed up, in that it doesn’t need to be pressed down to go into reverse. That made me nervous for a little while after I got it! I have considered replacing it but haven’t found a good deal on one yet.
     
    jsilva, via an iPhone, Jun 17, 2020
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  7. DTB

    DTB Greenie Member

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    That dont sound right at all.
     
  8. lasangelos

    lasangelos Greenie Member

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    I had this problem when I was in Colorado heading up the mountains, seemed like a fail safe thing too high of gear too low of rpm

    I’ve never had the problem again since being in the Midwest [emoji2373]
     
    lasangelos, via a mobile device, Oct 19, 2020
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  9. Easter Bunny

    Easter Bunny Professional Engineer Motorhead Platinum Member

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    What shift knob are you using?
     
    Easter Bunny, via a mobile device, Oct 19, 2020
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  10. jsilva

    jsilva Silver Member

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    Are you asking me or lasangelos?

    If me then I’m using the OEM as far as I know. I haven’t looked below the knob to see the mechanism or it’s condition but I don’t have reason to think it’s not OEM. It might have been modified so that you don’t have to press it down to go into reverse—there is another unexpected modification or two to the car.

    Since my engine is toast I haven’t been doing any work on the Speed6 but if there’s something I can look for which might be causing the slipping out of gear (besides the transmission) I’d enjoy doing some work on it.
     
    jsilva, via an iPhone, Oct 21, 2020
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  11. lasangelos

    lasangelos Greenie Member

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    What do you mean your engine is toast?


    Sent from my iPhone using Tapatalk
     
    lasangelos, via a mobile device, Oct 22, 2020
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  12. Easter Bunny

    Easter Bunny Professional Engineer Motorhead Platinum Member

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    Some people have had issues popping out of gear when using a heavier shift knob
     
    Easter Bunny, via a mobile device, Oct 22, 2020
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  13. L337TurboZ

    L337TurboZ World Class Truck Squatter Greenie Member

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    Check your motor mounts. If the engine is shifting it can cause the cables to move. Try adjusting the cables too.
     
    L337TurboZ, via a mobile device, Oct 22, 2020
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  14. JohnnyTightlips

    JohnnyTightlips Motorhead Silver Member

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  15. jsilva

    jsilva Silver Member

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    Best guess at this point is that a rod broke and put a hole in the block :) I haven’t taken it apart enough yet to see for sure. I’m waiting until the replacement engine I bought is rebuilt. Or at least that’s the plan...

    I didn’t look through your thread that far. Thanks! I have another transmission which I was planning on rebuilding. I have a book on it but your specific details will be really helpful.
     
    Last edited by a moderator: Nov 10, 2020
    jsilva, via an iPhone, Oct 22, 2020
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  16. DTB

    DTB Greenie Member

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    I remember reading on msf that the syncro's were or might've been weight matched. I think its more related to a short shift plate somehow.

    I picked up a perm hex knob and its basically heavy af but my 2nd gear syncros were long shot before that. If anything, there seems to be less slippage. Rando 2 cents.
     

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