StreetSpeed’s DD 500+ MS6 Build

Discussion in 'Mazdaspeed 6 Build Diaries' started by StreetSpeed6, Mar 22, 2019.

?

Which should I get for Christmas?

Poll closed Feb 7, 2022.
  1. Big Fmic Core (tr9/10 or equivalent size)

    1 vote(s)
    20.0%
  2. EWG conversation for my CST4 setup

    2 vote(s)
    40.0%
  3. Rear Diff Mount

    2 vote(s)
    40.0%
Watchers:
39 users.
  1. Sleepin6

    Sleepin6 Patients equals more psi’s Silver Member

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    Prongs may be slightly bent causing it not to push together.
     
  2. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Well I might end up buying some anyway and just making them work. My main problem is knowing how to find which wire does which operation, such as turn signal wire, dim lights wire, bright lights wire, etc. Once I know which is which then I can probably wire it myself
     
    StreetSpeed6, via a mobile device, Nov 25, 2022
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  3. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    So I pulled the exhaust manifold and lo and behold it is the wastegate adapter gasket. I think the bolts loosened up and then it blew out the gasket material as it isn't a stainless or copper gasket.

    IMG_20221130_232841988_HDR.jpg

    I'll give the bolts an ugga dugga and a healthy portion of blue loctite along with a new gasket (cometic exhaust gasket making material) and see what happens. If I have this issue again I will be purchasing a better gasket and maybe a dab or so of red loctite instead.

    I'll just be glad to have this thing back on the road and ready for the pi. Once I know this exhaust issue is fully fixed I will try out the pi injectors.
     
    StreetSpeed6, via a mobile device, Dec 1, 2022
  4. Awafrican

    Awafrican Moderator Gold Member

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    Awafrican, via a mobile device, Dec 1, 2022
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  5. Enki

    Enki Motorhead Platinum Member

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    IIRC Loctite Red is specifically formulated to give up the grab with heat...Using it on an exhaust manifold will probably get you nowhere.
     
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  6. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Well because I want to know if it is the material that sucks or the bolts loosened and it failed. If it fails again I will know not to use this stuff but that $3 gasket is probably $10-12 by the time you ship it and it isn't in my garage already. That is the perks of using this gasket material if it actually works. We will know soon enough.
     
    StreetSpeed6, via a mobile device, Dec 1, 2022
  7. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Yeah that's true didn't think about that so good point.bi used blue but we will see idk.
     
    StreetSpeed6, via a mobile device, Dec 1, 2022
  8. Enki

    Enki Motorhead Platinum Member

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    I think your best bet will be a lockwasher; looks like there might be just enough room for one.
     
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  9. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    I might end up having to just weld the adapter on but welding stainless to cast isn't ideal at all obviously lol
     
    StreetSpeed6, via a mobile device, Dec 1, 2022
  10. jsmith

    jsmith Silver Member

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    Safety wire perhaps?
     
    jsmith, via a mobile device, Dec 1, 2022
  11. L337TurboZ

    L337TurboZ World Class Truck Squatter Greenie Member

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    L337TurboZ, via a Motorola device, Dec 1, 2022
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  12. Easter Bunny

    Easter Bunny Professional Engineer Motorhead Platinum Member

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    Make sure the mating surfaces are actually flat while you have it apart
     
    Easter Bunny, via a mobile device, Dec 1, 2022
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  13. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    What's up everyone :) So I haven't posted for a while but been having some annoying issues that I am working out. I'll spare you guys the boring details but tig welded the bolts to my wastegate adapter so it shouldn't ever loosed up again.

    Once that was fixed my car was running +20LTFTs and wouldn't idle normally. Found the intake manifold casting plug blown out. JB weld putty is my first attempt to fix this. If it doesn't work I will tap and plug and weld the aluminum plug in permanently.

    Checked plugs and the gaps were terrible but looked to be burning half decent despite everything lol Will update with hopefully a good boost leak test and a healthy running car soon!
     

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    StreetSpeed6, via a mobile device, Dec 30, 2022
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  14. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Got everything tested and checked. Didn't find any leaks up to 25psi anymore and gapped my plugs to 0.025. With all that said I still am having very lean idle issues.

    Wondering if my maf or o2 could work during higher rpm/voltage but not during idle. Feels decent under boost and normal driving but stutters sometimes at a cruise when giving it very slight gas to keep it the same speed.

    If anyone has ideas let me know!!

    Only thing I can imagine is if the heat from my exhaust leaking massively could've screwed up the primary o2 wiring somewhere.
     

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    StreetSpeed6, via a mobile device, Jan 2, 2023
  15. chris' speed 3

    chris' speed 3 Greenie Member

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    Do you get any codes when it happens?
     
  16. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Yeah it is a "lean at idle" code. Says the culprit is usually what we have discussed somewhat such as maf and boost/vacuum leak etc.
     
    StreetSpeed6, via a mobile device, Jan 3, 2023
  17. chris' speed 3

    chris' speed 3 Greenie Member

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    could it be something with EGR not closing properly making u go lean? don't know if your EGR is deleted or not. I think i saw Enki say it but an exhaust leak could also cause a lean at idle, check for cracks in the accordion on the EM
     
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  18. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    I'm way past stock mani bro lol ;) Read this build thread to catch up on my sad speed adventure from the last 5 years haha

    I am thinking the fix I did to my setup didn't fully seal even though I would've assumed it wouldn't have been enough to even make a difference I am guessing it may be the issue yet again/still.
     
    StreetSpeed6, via a mobile device, Jan 3, 2023
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  19. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Well guys, after a long couple weeks of screwing with my car I finally got it running nice and did a few things. Firstly, I installed a stainless gasket for the wastegate adapter and then tacked the bolts again to keep them from loosening. While I was there I took the liberty of adding a 4psi spring additionally to my EWG. It is now setup for 15-16psi and feels perfect. Then, I installed new 1 step colder spark plugs gapped at .025 each. I found out my sealed catch can was open creating a decent sized vacuum leak which caused my terrible idle and now all is well!! :D
     
    StreetSpeed6, via a mobile device, Jan 9, 2023
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  20. StreetSpeed6

    StreetSpeed6 Diesel Slayer Silver Member

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    Just ordered the serial to usb for my split second controller and I have to say..... The money it costs brand new... It is crazy that they don't send a cable with it!!!! I mean c'mon really!?!?

    Ok.... Now I'm done ranting and will update next week sometime with how my first pi tests went to make sure my wiring is all working properly and that the pi is all ready for tuning at some point!

    Lets GoOo 500+whp!!!!!! Moooon Tuuunnneee
     
    StreetSpeed6, via a mobile device, Jan 21, 2023
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